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FIRST ARTICLE INSPECTION

Smart FAI (Auto PDF Drawing Ballooning)

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FIRST ARTICLE INSPECTION

AI - First Article Inspection

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Introduction

Smart FAI is a powerful and intelligent First Article Inspection (FAI) software in Malaysia designed to streamline and automate the FAI process. It features automated ballooning of engineering drawings, AI-driven dimension capturing, and precise recognition of GD&T and general tolerances. The system simplifies visual and measurement data collection, enabling faster and more accurate inspections. With the ability to generate fully customized and AS9102-compliant FAI reports, Smart FAI significantly enhances quality assurance, inspection efficiency, and manufacturing compliance.

Management Pain and Challenges of Traditional FAI

Challenges faced by manufacturers in the First Article Inspection (FAI) process, including manual ballooning, dimension capturing, data collection, reporting, and performance analysis.

Manufacturers face significant challenges in the FAI process:

  • Manual Ballooning: Time-consuming and error-prone manual drawing ballooning.
  • Dimension Capturing: Inconsistent and inaccurate capturing of dimensions and tolerances.
  • Data Collection: Difficulty in accurately collecting and recording measurement and inspection data.
  • Reporting: Creating QC/FA reports manually is labor-intensive and prone to errors.
  • Performance Analysis: Challenges in generating and analyzing Cpk and QC performance reports.

Solutions - SMART FAI

Smart FAI revolutionizes the First Article Inspection (FAI) process by automating ballooning of technical drawings, dimension measurement, and inspection data collection. It delivers high-precision GD&T and tolerance recognition, while automatically generating detailed quality control (QC) reports, FAI documentation, and Cpk performance analysis. This advanced FAI software solution improves inspection accuracy, boosts operational efficiency, and ensures full compliance with industry standards like AS9102, making it ideal for manufacturers focused on quality assurance and regulatory compliance.

Automating First Article Inspection (FAI) with Smart FAI software for increased accuracy and efficiency in aerospace manufacturing.
SMART FAI automates First Article Inspection (FAI) with drawing ballooning, dimension capturing, GD&T recognition, and QC/FA report generation.

Old Way vs New Way

Comparison of manual vs. automated First Article Inspection (FAI) processes, highlighting improvements in drawing ballooning, dimension capturing, data collection, report generation, and performance analysis
  • Drawing Ballooning: Manual and error-prone vs. Automated and accurate drawing ballooning.
  • Dimension Capturing: Inconsistent manual capturing vs. Precise automatic dimension capturing.
  • Data Collection: Manual data entry prone to errors vs. Automated and accurate data collection.
  • Report Generation: Time-consuming manual reports vs. Instant auto-generation of QC/FA reports.
  • Performance Analysis: Manual calculations for performance vs. Automated Cpk and QC performance reports.

Key Functions & Features of SMART FAI

Features of SMART FAI, including automatic PDF drawing ballooning, GD&T recognition, measurement data capture, QC/FA report generation, automated Cpk reports, and real-time collaboration.
  • Auto PDF Drawing Ballooning: Automatically balloon and capture dimensions from PDF drawings, ensuring precision and consistency.
  • GD&T and Tolerance Recognition: Recognize and capture Geometric Dimensioning and Tolerancing (GD&T) and general tolerances accurately.
  • Measurement Data Capture: Capture measurement and visual inspection data automatically, reducing manual errors.
  • QC/FA Report Generation: Generate comprehensive QC/FA reports as per customer-specific formats instantly.
  • Auto Cpk & Performance Reports: Automatically generate Cpk and QC performance reports, providing valuable insights into quality metrics.
  • Real-Time Collaboration: Enhance team collaboration with instant access to FAI data, enabling seamless communication and quicker decision-making.

Key Benefits of SMART FAI

Key benefits of SMART FAI, including increased efficiency, enhanced accuracy, streamlined reporting, improved compliance, and better performance analysis.
  • Increased Efficiency: Automate ballooning and dimension capturing to save time and reduce manual effort.
  • Enhanced Accuracy: Improve precision in capturing dimensions, tolerances, and inspection data, reducing errors.
  • Streamlined Reporting: Generate detailed QC/FA reports and performance metrics automatically, enhancing reporting efficiency.
  • Improved Compliance: Ensure compliance with customer-specific reporting formats and quality standards.
  • Better Performance Analysis: Gain valuable insights into quality performance with automated Cpk and QC performance reports, driving continuous improvement.

Contact Us Today to Start Your Digital Transformation Journey!

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Blue Ocean Data Solutions is a highly experienced company provides turnkey manufacturing solutions. With more than 10 years of experience serving a large customer base in manufacturing and hands-on expertise in programming, software and statistical data analysis combine with six sigma and lean manufacturing methodology, we assist our clients to solve complicated operation problems – yielding profitability increases and driving service and product delivery excellence.

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